
Kraft Mailer Boxes
Kraft mailer boxes in unbleached brown board — the cheapest liner we stock, because nobody paid to whiten it. Strength is identical to white board at the same flute; what changes is how ink sits on a brown ground.
- Unbleached kraft liner, E-flute or B-flute corrugated
- Best with one or two strong inks rather than photography
- Curbside recyclable — ask for varnish instead of laminate to keep it that way
- Recycled-content and FSC-sourced stock available on request
- From 50 units, cut to your own dimensions
- 4–6 working daysClock starts at proof approval
- Artwork checked firstBleed, folds and colour build
- Nothing prints unapprovedYou sign the proof first
- Curbside recyclableUnless you choose a laminate
Get a quote for
kraft mailer boxes.
Send the dimensions of the product rather than a box you already use — we add the clearance ourselves. Itemised pricing comes back the same working day.
- Priced at several quantities, so you can see where the curve flattens
- Print-ready dieline and a 3D render, at no charge
- We flag it if a smaller dimension would cost you less
| Box style | Self-locking mailer box (Roll End Tuck Front — RETF) |
|---|---|
| Material options | Kraft corrugated, white corrugated, E-flute, B-flute, rigid stock (premium) |
| Flute types | E-flute (1.5mm), B-flute (3mm), custom flute on request |
| Stock thickness | 16pt – 28pt (depending on material selection) |
| Printing options | Offset printing, digital printing, flexographic printing |
| Color options | CMYK (4-color process), Pantone (PMS), inside & outside printing available |
| Finishing options | Matte lamination, gloss lamination, soft-touch lamination, AQ coating |
| Add-ons | Spot UV, foil stamping (gold/silver), embossing, debossing, custom inserts |
| Sizes | Custom sizes available (length × width × depth) |
| Minimum order qty | Low MOQ available — start at 50 units |
| Turnaround time | 4–6 business days (rush available) |
| Shipping | Flat-packed, free shipping available across the USA |
| Eco-friendly | Recyclable & biodegradable options available |
Kraft mailer boxes in unbleached brown board — the cheapest liner we stock, because nobody paid to whiten it. Strength is identical to white board at the same flute; what changes is how ink sits on a brown ground.
- Unbleached kraft liner, E-flute or B-flute corrugated
- Best with one or two strong inks rather than photography
- Curbside recyclable — ask for varnish instead of laminate to keep it that way
- Recycled-content and FSC-sourced stock available on request
- From 50 units, cut to your own dimensions
Kraft is the unbleached liner — brown because nobody took the colour out of it. That single fact drives everything else about the material: it costs less than bleached board, it carries an obvious environmental signal, and it changes how every ink you print on it behaves.
Why brown board costs less
Bleaching is a process, and processes are billed. Skipping it removes a step from the mill, which is why kraft sits at the bottom of the price ladder for a given flute and strength. You are not buying a cheaper box in structural terms — a kraft E-flute and a white-top E-flute carry the same load. You are buying the same box without the whitening.
How colour behaves on a brown ground
This is the part that surprises first-time buyers. Printing inks are transparent, so whatever is underneath shows through. On brown, every colour warms and darkens: blues turn muddy, pale greys disappear, and there is no white ink in standard four-colour process, so anything meant to be white simply stays brown.
Designs that work on kraft are built for it. One or two strong inks, generous negative space, and line work rather than photography. A bold single-colour logo on brown board reads as deliberate and confident. The same file with a photographic background reads as a printing mistake.
If your artwork genuinely needs accurate colour, we will say so and quote white-top and printed colour instead rather than let you find out at the proof stage.
What kraft signals to your customer
Brown board has become shorthand for considered packaging. It reads as unfussy and honest, which is why it dominates in coffee, skincare, supplements and anything positioned as small-batch. That association is doing real work for your brand before a single word is read.
Worth knowing: kraft is recyclable in ordinary curbside collection, and it stays that way as long as nothing plastic is laminated over it. If you want scuff protection without losing that, ask for a water-based varnish rather than a film. The wider trade-off is set out on finishes.
Frequently asked questions
Is kraft weaker than white board?
No. Strength comes from the flute and the board grade, not the liner colour. A kraft B-flute and a white B-flute perform identically in transit.
Can I print white on kraft?
Not in standard process printing. It needs a spot white ink laid down as an extra pass, which adds cost. Most designs are better off working with the brown rather than fighting it.
Does kraft come recycled?
Yes, and recycled-content kraft is widely available. Tell us if you need a specific recycled percentage or FSC-sourced stock and we will quote to that.
Send us the artwork
We will tell you honestly whether it will hold up on brown board before anything goes to press, and show you a 3D mockup on kraft so you can see it rather than imagine it.
How we build kraft mailer boxes.
Measured from the product
We size the box around what goes inside and add the clearance it needs. That removes void fill you would otherwise buy and dimensional weight you would otherwise pay on every order.
Colour that behaves
Process CMYK or a Pantone spot match, outside and in. We tell you how a colour will sit on kraft before the run, not after it.
Board matched to the load
E-flute, B-flute or double wall depending on weight and fragility. We will talk you down a grade as readily as up one.
Assembles in one motion
One-piece construction with a front-tab lock. No tape, no gun, and seconds rather than minutes at the packing bench.
Recyclable as standard
Kraft and corrugated go in the curbside bin with water- and soy-based inks. Plastic lamination changes that, and we say so when you ask for it.
Fifty is a real run
Enough to prove a design before committing to thousands. Pricing steps down at 250, 500 and 1,000 as setup cost spreads.
Customization options
Board, print method and finish are three separate decisions, and each one moves the price. We will tell you which are worth paying for on your product and which are not.
Stock & flute
Printing
Finishes
Add-ons
Brands that ship with this box
What customers tell us
"The print quality is unreal and the fit around our product is perfect. Our unboxing posts doubled."
"Low minimum let us test, and the design team caught issues before print. Reordered at 5,000."
"Boxes arrived early, flat-packed and flawless. Free shipping made the math easy. Highly recommend."